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PRODUCTS PROJECTS CARBON & CLIMATE SUPPORT WIKI NEWS GEK Wiki log in help Wiki Pages & Files If you are citizen of an European Union member nation, you may not use this service unless you are at least 16 years old. You already know Dokkio is an AI-powered assistant to organize & manage your digital files & messages. Very soon, Dokkio will support Outlook as well as One Drive. Check it out today! View FrontPage Page history last edited by jim mason 5 years, 10 months ago APL began as an experiment in collaborative science and open source engineering. In the 8 years since we started working with gasification through the GEK Project, APL has evolved into a small-scale biomass electrical generator manufacturer. We currently offer the low-cost, open-skid Power Pallet PP20 , and the updated GEK Gasifier Kit . We are actively developing the clean and quiet Power Cube PC20 , and are nearing completion of our 150 kW PT150 Powertainer beta prototype. Despite the patented and proprietary nature of our newest and most optimized gasifier designs and our success in building a large installed base of machines helping to solve the problems of the waste management, energy access and climate change, we are still working with GEK participants and gasifier enthusiasts to openly advance the science of gasification, as well as the engineering solutions to implement it meaningfully for users today and into the future and around the world. With this wiki we are trying to curate a comprehensive and growing knowledge base of everything we have learned about gasification and the resources we have uncovered in our work. Here you will find detailed GEK gasifier building plans , gasifier configuration and operating tips , "how to" instructions for converting engines to wood gas , raw science , practical engineering , and many other topics of interest for Power Pallet users and gasifier geeks. All topics are open for any contributions or edits you would like to offer. We are archiving our previous GEKforum , but will continue to host general discussion and debate about these topics in a new venue currently under design. General information about the APL and our products can be found on the main APL site . To get biweekly email updates on the project, click here and fill in the blanks. GEK How to: Build the v4 GEK Gasifier Operate and Tune the GEK Gasifier Convert Engines and Generators Build a cyclone Build a packed bed filter Build a high vacuum centrifugal fan Build an ejector-venturi gas drive Chipper and Chunker Designs click here for full list Gasifiers in Operation Power Pallets Around the World User Rigs and Run Reports (wiki) GEK User Photo Gallery (forum) Datalogged Test Runs and Analysis Historic Gasifier Photo Gallery click here for full list GEK Improvements, Add-ons and Customizations The Hot TOTTI (Tower of Total Thermal Integration) Auger fuel feed with in-situ fuel drying PyroCoil Exhaust gas heat exchanger Triple Hips Downdraft Reactor: Drum Filter and Scrubber : Internal tar recirculation GEK Gasifier Control unit (GCU) Electric Hot Elements for start-up click here for full list Biomass Fuels: Their Characteristics and Prepartions Biomass Fuel Types and Charteristics Proximate and Ultimate Analysis Compositions Energy Density of Biomass and other fuels Biomass Growing Yields Chipping and Chunking Pelleting and Briquetting click here for full list Practical Engineering: Solutions that Work Sizing, Calculating, Converting and Rules of Thumb High Temp Materials: Metal Alloys and Ceramics Insulation: Materials and Methods Gas Drive: Blowers, Fans, and Ejector-Venturis Flares and Combustors Solid Material Handling: Augers, Hoppers, Agitators, etc Electric Ingiters Grid tie and Off-grid Electrical Cutting Obtainium Scrap Tanks click here for full list Raw Science: Drying, Pyrolysis, Combustion and Reduction Properites of Important Masses Thermal Conductivity and Insulative Values Combustion Characteristics of Common Fuels Gas Equilibrium Charts Liquification Process and Chemistry Modelling Gasification: Mass Balance and Heat Flow Comparative Energy: Densities, Efficiencies, GHG Loads, etc Units, Standards, Definitions click here for full list Instrumentation, Testing and Electronic Automation Datalogged Test Runs and Analysis GEK Gasifier Control unit (GCU) Process Control and Visualization Software Temperature: Thermocouple installation and use Pressure: Manometer installation and use Fuel Moisture Gas flow rate Tar Testing Gas Analysis click here for full list General Resources Library of Gasification: Books, Articles, Data Historic Gasifier Designs People and Organizations Conferences and Events Links click here for full list Old GEK News FrontPage Page Tools Insert links Insert links to other pages or uploaded files. Pages Images and files Insert a link to a new page Loading... No images or files uploaded yet. Insert image from URL Tip: To turn text into a link, highlight the text, then click on a page or file from the list above. Comments ( 33 ) quirxi said at 2:10 am on Jan 20, 2009 Is there already an updraft version of the GEK ? I would need one for a little foundry ... Ken Boak said at 4:37 pm on Jan 21, 2009 I’ve put some pictures of my GEK and first firing onto Flikr http://www.flickr.com/photos/34612602@N06/ Ken quirxi said at 1:20 am on Jan 22, 2009 Cool pictures ! How did the woodchip auger do ? Ken Boak said at 9:09 am on Jan 24, 2009 We tested the auger a few weeks back. It seems to work OK with the trashy wood chip fuel I’m experimenting with. The geared motor makes one revolution per minute and is rated at about 300W. Ken (account deleted) said at 8:30 pm on Jan 28, 2009 Congrdulations guys. By my count you have now spread more gasifiers across the planet into more hands than any other single effort in the last 50 years. Steve Unruh Ken Boak said at 2:56 am on Jan 29, 2009 Jim - regarding the tar fence, I think I could probably knock one up myself. I’d take some mild steel sheet 24" long by 6 or 8 inches wide. This could be rolled into a 7" diameter tube (circumference 22" approx) - so that it allows the nozzles to protrude through it by 0.5" . This would allow caps to be screwed on for nozzle size reduction if needed. By drilling 6 rather than 5 equi-spaced holes for the nozzles, it would allow the fence tube to pass twice over one nozzle - effectively providing an overlap seam and helping to secure it in place. The holes for the nozzles would have to be spaced every 4.4", starting 1" in from the end of the 24" length. This will give a 1" overlap seam - which could be sealed with weatherstrip and pop-rivetted - for the non welders amongst us. The nozzles could also be sealed with weatherstrip. Ken (account deleted) said at 1:33 pm on Jan 29, 2009 Hello Ken Bock - as a fellow Lister type owner I think a simple steel rod from the engine to the reactor body would provide more than enough shake. My Experimenters kit is still in production but a friend has his and Lister type engine at the same stage as yours. I would propose for initial proof testing we use power sawn up hatchet chunked (to get the nails out) shipping pallet wood as a standardized fuel. We will all of course have to modify configurations later to optimize for our own site specific fuels. As a mechanic I think if your jets were all turned 90 degrees away from center a 6"(150mm) tube could be inserted and the air nozzles turned into your holes. Stainless 6"(150mm) wood stove pipe is common here. Regards Steve Unruh Ken Boak said at 2:13 am on Jan 30, 2009 Steve, Agreed - a steel bar from the rocker cover bolt on the Lister to the GEK will certainly shake it. Good idea using a standard stove pipe flue section for the tar fence - sometimes you find these at scrap yards. I am working on an idea of using the hot Lister exhaust to dry and torrefy the woodchip fuel. There is significant heat energy in the exhaust gases, and the torrified woodchips will absorb the soot and aromas of burning...
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